FAQ

We support power generation, oil & gas (upstream, midstream, downstream), petrochemical, marine, and heavy industrial sectors where corrosion protection and surface enhancement are critical.

We operate globally, with rapid deployment teams capable of mobilizing to power plants, refineries, and manufacturing sites worldwide.

Yes — SPARK provides full-service solutions on customer sites and in our workshops.

Thermal spray cladding is a process where molten or semi-molten metallic particles are sprayed onto a prepared surface to create a dense, well-bonded protective layer.

Our coatings act as a physical barrier, preventing corrosive agents from contacting the substrate, and in many cases provide cathodic protection that stops corrosion from starting.

We offer a wide range of alloy coatings including stainless steel, nickel alloys, aluminum, zinc, and other corrosion- and wear-resistant materials.

Thermal spray cladding is thicker, metallic, longer-lasting, and can withstand harsher environments than paint or galvanizing, providing better lifecycle cost savings.

SPARK coatings deliver comparable — and in some cases superior — corrosion protection compared to weld overlay, but with several advantages. Because thermal spray cladding has no dilution with the base metal, its chemistry remains pure and optimized for corrosion resistance. This means a thinner layer of thermal spray coating can achieve the same or better corrosion protection than a much thicker weld overlay. Additionally, SPARK coatings involve minimal heat input, eliminating distortion, residual stresses, and the risk of cracking associated with welding — while also offering faster application and reduced downtime.

Yes — we meet or exceed NACE, ISO, ASTM, and other relevant international standards.

SPARK performs a technical assessment of the equipment’s operating conditions — temperature, medium, wear mechanisms, and expected service life. Based on this data, we recommend the most suitable coating material and thickness. When needed, we prepare and supply test coupons that can be exposed in service to verify performance before full implementation.

When correctly specified and applied, coatings can last several years depending on environment, maintenance, and service conditions.

Yes — we offer specialized alloys and ceramic coatings tailored for extreme temperatures, chemical process environments, and marine conditions.

Yes — our solutions lower the frequency of replacements, extend inspection intervals, and improve overall plant availability.

We coat piping, boilers, heat exchangers, ducts, valve bodies, housings, shafts, compressor components, rollers, and other high-value assets.

Yes — with specialized equipment we can coat internal diameters and hard-to-reach geometries.

We perform 100% inspection (visual, thickness, adhesion tests) and follow documented procedures approved by the client.

We provide full QA/QC documentation, including surface prep records, coating parameters, and inspection results.

Yes — we specialize in on-site application, reducing downtime and saving dismantling and transport costs.

We can often mobilize within days, depending on location and project scope.

Yes — we manage the full process from surface preparation to final inspection, reducing complexity for the client.

Yes — we frequently support outage work and align our schedule to critical path requirements.

While the initial cost may be higher than paint, our coatings deliver far longer service life and significantly lower life-cycle cost.

Yes — we can prepare a cost-benefit analysis to justify investment based on your asset and operating conditions.

Yes — we partner with customers to provide ongoing service agreements, ensuring consistent quality and predictable costs.

Yes — they are solvent-free, VOC-free, and produce no harmful curing byproducts.

Overspray is collected and disposed of per environmental regulations. No hazardous curing fumes are emitted.

We comply with client HSE requirements, conduct risk assessments, and use certified PPE and containment systems to protect workers and the environment